Process Validation & Equipment Validation

Our fully interactive Process and Equipment Validation course provides attendees with the knowledge and skills they need to comply European, US and Worldwide validation requirements. The course is fully tutor-led and focuses on the practical implementation of validation requirements, providing attendees with a well-thought-out approach and real-world implementation methodologies to help achieve compliance and assure product quality and consistency. The course involves practical group exercises which take the learner through the entire validation cycle with comprehensive feedback from the course tutor throughout. For abbreviations used in this document, see end of document.

Delivery Mode

  • Public
    Programmes

    Dates
    28 - 30 May 2024
    10 - 12 Sep 2024
    26 - 28 Nov 2024
  • Virtual
    Training
    Programmes

    Contact Us
  • Customised
    In-Company
    Programmes

    Contact Us

SnapshotSnapshot

Course Code
LS034

What's covered?

DAY 1

  • Benefits of Process Validation
  • European and FDA Regulation and Guidance on process validation
  • Validation Regulations interactive quiz New
  • Validation Planning - designing master validation plans
  • Writing Validation Rationales New
  • Case Study - determining what needs to be included in the MVP for a specific manufacturing process New Content
  • Validation versus Verification – implementing the GHTF approach
  • Exercise on Validation versus Verification
  • Requirements Specifications - Case Study writing a URS

DAY 2 

  • Application of Risk Analysis to Validation New Updated Content
  • Equipment Design Qualification – comparing Specifications to Requirements
  • Requirements Tracing – using the RTM to plan qualification testing
  • Equipment Qualification
  • Incorporating Software Validation into Equipment Validation New
  • Process Optimization, Process Capability and Process Control Updated Content
  • Case Study writing an equipment IQ Protocol
  • Case Study writing an equipment OQ Protocol
  • Application of Statistics to Validation New Updated Content
  • Statistical Rationale for Samples Sizes New Updated Content

Day 3

  • Process Performance Qualification
  • Case Study writing a PPQ Protocol New Updated Content
  • Product versus Process Validation
  • Test Method Validation for physical test methods New Updated Content
  • Gauge R&R and the alternatives to Gauge R&R
  • Validation Reporting – How to present data and draw conclusions New
  • Continued Process Verification
  • Maintaining the Validated State New Updated Content
  • End of Course Assessment. New

Who should participate?

  • Personnel in the Medical Device, Pharmaceutical and API sectors who are engaged in validation activities.
  • QA and Regulatory staff involved in auditing validation protocols and reports.
  • Senior Management who need to allocate validation resources or review and approve validation programmes.
  • Members of Engineers Ireland who attend this course may claim for CPD hours from Engineers Ireland.

What will I learn?

Upon completion of this course, participants will be able to;

  • Identify the regulatory requirements for process validation,
  • Sate the benefits of conducting validation studies,
  • Demonstrate an understanding of the key elements of process validation,
  • Appreciate European and FDA Guidance publications on process validation,
  • Determine where to use process capability and other statistical methods during validation studies,
  • Demonstrate an understanding of the approach adopted by the GHTF regarding verification and validation,
  • Design a validation master plan,
  • Write requirements for process equipment,
  • Assess process and equipment risks,
  • Conduct equipment design reviews,
  • Write IQ test cases,
  • Write OQ test cases,
  • Write PPQ test cases,
  • Report on Validation testing results,
  • Assist in ensuring that the validated state is maintained.

Abbreviations used in this document:

CPD: Continuous Professional Development
GHTF: Global Harmonisation Task Force
IQ: Installation Qualification
MVP: Master Validation Plan
OQ: Operational Qualification
PPQ: Process Performance Qualification
R&R: Repeatability and Reproducibility
URS: User Requirements Specification

Who are the tutors?

Gerry Burke

Gerry is a self-motivated medical industry professional with knowledge and experience of remediation in the highly regulated medical device, pharmaceutical and biotechnology markets, in particular sterile products. Skilled in developing and implementing strategic remediation plans, for example those aimed at DHF completion and CAPA compliance, including completion of verification, validation and effectiveness actions. Gerry has an excellent track record in Quality Systems, Validation and Risk Management projects in Medical Industry projects. Recent projects have included; Design History File remediation, Risk Management according to ISO 14971, preparation and updating of pFMEA, dFMEA, Risk management Plans, Risk management reports, and change control optimisation for deviations. Gerry implements a hands on approach to problem solving, project development and remediation activities.


John Lafferty

John Lafferty is a Quality professional with over 25 years experience in the medical device and pharmaceutical industry. John joined SQT as a tutor in 2007. Prior to that, John spent many years working in the Medical Devices/ Pharmaceutical sectors – the final six years of which were as a Senior Manager of a multinational Medical Devices plant where he managed the Quality and Regulatory Systems. John completed his Lean Six Sigma Black Belt training through SQT in 2009 and derives great benefit from applying the techniques that he learned to Risk Management and Validation in a Life Sciences setting. “It is great to be able to bring this knowledge, and the experience gained from ongoing involvement with Life Sciences companies, into the classroom,” he says.

John passionately believes that the key to success in Life Sciences Manufacturing is the relentless application of Risk Management, Variation Reduction and Good Validation Practices. As the SQT tutor for Technical Writing Skills, John believes that good written communication skills are vital for any Life Sciences professional.

John holds the following qualifications: a Bachelor of Technology in Manufacturing Technology, a Six Sigma Black Belt, a Certificate in Training & Continuing Education and a Certificate in Quality Management. John is a member of the following committees relating to Risk Management of Medical Devices; ISO TC 210 – Medical Devices Technical Committee and CEN/ISO JWG1 – Joint Working Group on Risk Management.

One of John’s greatest achievements, in recent years, has been the development of the MDSAP and MDSAP Internal Auditor courses in response to demand from SQT’s loyal client base.


Kevina O’Donoghue

Kevina takes great pride in the training she delivers. She understands that supporting you effectively means meeting challenges and deadlines, understanding your specific needs, communicating effectively with you and providing accurate and honest advice, with integrity and confidentiality.

Kevina is a PhD graduate from the National University of Ireland, Galway. Since graduating she has worked in the life science industry for 20 years, both nationally and internationally. Beginning in the diagnostics sector, working for Cambridge Diagnostics she then moved to the medical device sector working for Abbott Vascular, Galway. Here she worked as a Microbiologist and was closely involved in the setting up, validation and monitoring of cleanroom environments.

Kevina delivers training programmes on many different topics related to Auditing, CE Marking, Quality Standards, Cleanroom Controls and Behaviours, GMP, as well as developing bespoke training programmes to meet specific client’s needs. Kevina’s outstanding attribute is her ability to motivate learners and enable their learning through sharing her knowledge and work-based experiences, in a simple and easy to understand way thus allowing the learners to achieve their learning goals successfully.

In addition to providing expert training, Kevina routinely works as a consultant and auditor. Kevina has the expertise to deal effectively with both Cleanroom, Quality and Regulatory related issues. Kevina is knowledgeable in many different quality and regulatory standards within the medical device, pharmaceutical, laboratory, & healthcare industries, is a strong and experienced auditor consistently challenging systems for compliance in a fair and consistent manner. With the wealth of experience Kevina has accumulated to date working with many different companies, she can appreciate and identify many similar situations thus allowing her to link examples and communicate clearly and effectively to ensure understanding.

Kevina provides key support to both start up and multinational companies. She is an accomplished trainer with a Certificate in Training and Continuing Education from NUI, Maynooth and has also successfully completed QMS Auditor / Lead Auditor training.


How do we train and support you?

In-House Courses
For In-House courses, the Tutor will contact the Course Organiser in advance to discuss the programme in more detail in order to tailor it specifically to the organisation.

Where appropriate, course exercises can be carried out using procedures, data etc from your organisation.

Course Manual
Delegates will receive a very comprehensive course manual.

Kevina O’Donoghue

Duration: 3 days **
Hide
  • 28 - 30 May 2024
    Location: Virtual Book Date
  • 10 - 12 Sep 2024
    Location: Virtual Book Date
  • 26 - 28 Nov 2024
    Location: Virtual Book Date

Kevina O’Donoghue

Duration: 3 days
Virtual Training: £870
Hide
  • 28 - 30 May 2024
    Delivery: Virtual Training
    Location: Virtual
    Book Date
  • 10 - 12 Sep 2024
    Delivery: Virtual Training
    Location: Virtual
    Book Date
  • 26 - 28 Nov 2024
    Delivery: Virtual Training
    Location: Virtual
    Book Date

Contact SQT today